Key Features

Characteristics & Advantages of Our PCB Manufacturing Services

Key Technology
Professional R&D on high-density interconnect (HDI), multi-layer PCB, rigid-flex PCB boards, embedding technology of small size core, thick GEM, PCB with special requirements from industries like defense/medical/automotive, and other technologies.
Quality Suppliers
Sourcing from Rogers, Shengyi, Wazam, Dupont, Rohmhass, Atotech and other excellent suppliers.
Quality Certificates
We hold ISO 9001, ISO 13485, IATF 16949, and UL certifications, ensuring high-quality and environmentally friendly production.
Flexible, Quick Turn and No MOQ
All seven of our manufacturing facilities (2 PCB & 5 EMS factories) are equipped to build and turn prototype products quickly. Our quick-turn low-quantity boards are built to your specifications, guaranteeing that they meet your testing or design verification requirements.

Delivery

Quality Assurance You Can Trust

At KINGBROTHER, we serve diverse industries with ISO9001/ISO14001/ISO13485/IATF 16949-certified quality systems. Our advanced quality assurance, including SPC, MSA, FMEA, APQP, and PPAP, ensures we meet the strict standards of over 15,000 R&D customers. Every PCB undergoes 100% E-testing and AQ checks, with reliability tests for high voltage, thermal cycling, impedance control, solderability, and more.

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PCB Applications

PCBs play a critical role across various industries. In artificial intelligence, they support advanced computing and data processing in AI systems. In the medical field, PCBs are vital for precision devices like diagnostic tools and wearables, adhering to strict safety standards. For the power sector, they handle high currents and voltages in systems like power supplies and renewable energy. In communication, PCB boards enable high-speed data transfer and reliable communication in networks and devices. Lastly, in industrial control, they provide precise control in automation systems and robotics, ensuring efficiency and durability in harsh environments.

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Capability

FR4

Maximum layer for prototype: 68
Maximum layer for volume: 30

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Rigid-Flex

Total layer/flex layer for prototype: 28/16
Total layer/flex layer for volume: 20/12

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HDI

Maximum layer for prototype: 28/5+N+5
Maximum layer for volume: 20/3+N+3

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Substrate

Maximum layer for prototype: 4
Maximum layer for volume: 2

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Substrate(-Like)

Minimum line width/space for prototype: 30/30 um
Minimum line width/space for volume: 40/40 um

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Equipment

PCB Equipment

Mitsubishi laser drilling, boker pressing machine, ORC LDI, orbotech inkjet printer, orbotech inkjet printer, auto plating.

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PCB Testing Equipment

3D solder paste, online AOI inspection, X-RAY, energy dispersive X thickness gauge, fluorescence.

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Relational FAQs

How can our PCB manufacturing capabilities meet the needs of highly complex products?

We have advanced PCB board manufacturing technology and equipment to produce various types of printed circuit boards, including Multilayer PCBs (up to 68 layers), HDI PCBs, Rigid-Flex PCBs, and High-frequency PCBs.

How can we ensure the PCB design is manufacturable?

To ensure that a PCB design is suitable for manufacture, our design services follow Design for manufacturability (DFM) guidelines, conduct a Design Rule Check (DRC), and provide clear Gerber files to the manufacturer. We also consider trace widths and layer stack-up and avoid difficult-to-produce features.

What are the common surface finishes used in the PCB manufacturing process?

Common surface finishes include hot air solder leveling (HASL), immersion tin, immersion silver, electroless nickel immersion gold (ENIG), organic solderability preservative (OSP), and lead-free HASL. Each finish has specific properties and is chosen based on application requirements, cost, and environmental considerations.

How do we ensure that the PCB boards are rigorously tested before they leave the factory?

We utilize various testing methods to guarantee the quality of our products before they leave our factory doors. Our testing services include the functional circuit test (FCT), in-circuit testing (ICT), automated optical inspection (AOI), and environmental testing.

What special product technologies do we possess?

In addition to conventional FR-4 high-layer count boards, we also have capabilities in manufacturing uneven-thickness rigid-flex combinations, high-speed high-layer count, high-density interconnect, substrates, semi-substrates, thermoelectric separation copper baseboards, high-frequency laminated, high-frequency high-thermal conductivity, and embedded types (embedded resistors, embedded capacitors, embedded diodes, embedded copper, embedded magnets, etc.) product processing technologies.

What materials are approved for PCB manufacturing?

1. Lead-free/Halogen-free: S1000H, S1000-2, S1150G, S1170G from Shengyi; IT158, IT180A from Lianmiao; Huazheng substrates
2. High-speed materials: TU872-SLK, TU883, TU933+ from Taiyao; M4, M6 from Panasonic; S6N from Shengyi
3. High-frequency materials: RO3003, RO4000 series; TLY-5, TLX-8, TSM-DS3; F4BM-2 series from Wangling; SG220/255/300 from Shengyi; FSD220/255/300
4. Flexible substrate materials: RF-775 series from Panasonic; W series from Xinyang; AG flexible substrate from DuPont; high-speed flexible substrate (LK series)
5. Others: BT materials, high thermal conductivity materials, copper-based, aluminum-based, rigid PI (VT901), pure ceramic substrates, embedded capacitance materials, core materials.

What is your process for PCB manufacturing?

We follow a meticulous PCB manufacturing process, starting with design and prototyping, followed by precision etching, layer stacking, drilling, plating, and testing to ensure the highest quality.

Can you handle custom PCB orders?

Yes, we specialize in custom-printed circuit boards, tailoring designs to meet the specific needs of clients across various industries.

Do you offer prototype PCB services?

Absolutely. We provide prototype printed circuit boards to help clients validate designs and accelerate their product development cycle.

What are quick-turn PCBs, and do you offer them?

Quick-turn PCBs are expedited manufacturing solutions for projects with tight deadlines. We provide quick-turn printed circuit boards without compromising quality.

What are the advantages of HDI PCBs offered by you?

HDI printed circuit boards provide high-density interconnects, enabling compact designs and improved performance for advanced electronic applications.

Do you manufacture rigid-flex PCBs?

Yes, we produce rigid-flex printed circuit boards, which combine the benefits of rigid and flexible PCBs for complex designs requiring durability and flexibility.

What are the benefits of multilayer PCBs?

Multilayer printed circuit boards offer increased functionality and compact designs for complex electronic systems. At KINGBROTHER, we excel in manufacturing multilayer PCBs with up to 20 layers.

How do you ensure the quality of its PCBs?

We employ strict quality control measures, including automated optical inspection (AOI), in-circuit testing (ICT), and functional testing, ensuring reliable and high-performance PCBs.

Can you produce PCBs for high-frequency applications?

Yes, we manufacture PCBs using advanced materials to support high-frequency and high-speed applications, such as in telecommunications and data centers.

What is your typical lead time for PCB manufacturing?

Lead times depend on project complexity and volume. We offer flexible timelines, including quick-turn options for urgent projects.

How can I place an order with you?

If you’re planning to order a new PCB from us, feel free to Contact Us for a quote or via email at overseas@kingbrother.com and share your Gerber files and project requirements. Our experts will provide a detailed quotation and guide you through the ordering process.

How can I initiate a project with you?

To start a project with us, contact our team through our website or via email at overseas@kingbrother.com with your project details and requirements. We will provide an expert consultation to discuss your needs and outline the next steps for collaboration.