Our PCB Design Services

Characteristics & Advantages of Our PCB Design Services
Using flexible PCB design guidelines and industry best practices to ensure your PCB meets manufacturability and reliability requirements. We offer:

Custom PCB Design
Tailored to meet unique applications — be it consumer electronics, industrial automation, medical devices, aerospace, or military-grade systems.
Signal integrity & power integrity analysis,
Including thermal simulation and EMI/EMC mitigation strategies
Design for Manufacturing (DFM) & Design for Test (DFT)
Including automated Gerber checks and panelization.
KB EDA Design Software
KBEDA is a secondary development tool for Cadence Allegro, offering over 400 functions with copyrights and patents. It improves design quality and shortens development cycles.

PCB Design Capabilities

Quality Assurance You Can Trust

At KINGBROTHER, our processes follow quality assurance systems certified by the ISO9001 / ISO14001 / IATF16949 / ISO17025 / ISO13485 standards. We utilize both online and offline inspection, including Automated Optical Inspection (AOI), Serial Peripheral Interface (SPI), X-ray, and First Article Inspection (FAI). These methods enable our designers to discover problems, locate them, recognize them, analyze them, and finally solve them. Our professional technical engineers will also support products in the New Product Introduction (NPI).

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PCB Applications

Our PCB Design Services cover a wide range of industries, including power, automotive, telecommunications, healthcare, and industrial automation. We specialize in designing single-layer, multi-layer, and high-density interconnect (HDI) PCBs. Whether you need rigid, flexible, rigid-flex, or Metal Core PCBs, we provide innovative and cost-effective solutions to meet your specific project requirements.

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Typical PCB Design Process
From concept to prototype, KINGBROTHER provides comprehensive PCB design services to accelerate your product development.
Our expert team ensures high performance, cost efficiency, and seamless manufacturability. Below are the steps involved:

1. Requirement Gathering

We begin by identifying and documenting project goals, customer needs, and technical specifications to determine essential features, performance criteria, and constraints. This thorough approach ensures a clear roadmap that captures all crucial requirements for a successful outcome.

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2. Schematic Design

Develop detailed circuit diagrams to capture the functional design, selecting suitable components and establishing robust electrical connections to ensure overall feasibility.

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3. PCB Layout

Translate the schematic into a physical board layout, optimizing component placement and routing for signal integrity and manufacturability while adhering to design guidelines.

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4. Simulation and Validation

We run electrical, thermal, and signal integrity simulations to verify the design's performance under diverse conditions, then fine-tune the design to meet all required specifications.

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5. Prototype Manufacturing

We produce initial prototype boards based on the validated PCB layout, collaborating closely with our manufacturing partners to ensure each prototype meets stringent quality standards.

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6. Testing and Revision

Conduct comprehensive testing on prototypes to evaluate functionality, reliability, and performance. We then gather test data, identify issues, and refine the design iteratively until all desired criteria are met.

Read more on our PCB Technology Capabilities

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Output Documents From Our PCB Design Services

Output Documents From Our PCB Design Services
  • Gerber Files: Contains all the manufacturing information for each layer of the PCB.
  • Bill of Materials (BOM): A detailed inventory of components, complete with part numbers and specifications.
  • Schematic Diagram: A clear representation of the electrical connections between components.
  • PCB Layout Files (Stack-up): Files showing the physical layout of the components and traces on the PCB.
  • Assembly Drawing: Instructions for assembling the components on the PCB.
  • Pick and Place Files: Essential data for SMT assembly and assembly work.
  • 3D Model PDF: A visual representation of the board for better understanding and analysis.
  • Test Plan (optional): Details on testing procedures to ensure the PCB works as expected.
  • Other customer-specified outputs
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Relational FAQs

What is the difference between multilayer and double-sided PCBs?

Multilayer PCBs have three or more copper layers laminated together, enabling complex circuitry. They are ideal for advanced technologies such as computers, data servers, and GPS systems. Double-sided PCBs have conductive layers on both sides, allowing traces to cross over each other for greater component density, making them suitable for compact electronic devices.

What types of PCB designs do you offer?

  • High-Speed PCB Design: Ensures reliable signal integrity and optimized routing for high-frequency performance.
  • RF PCB Design & RFID PCB Antenna Design: Ideal for IoT, 5G networks, radar systems, and satellite technologies with superior signal transmission.
  • Multilayer & Double-Sided PCB Design: Ideal for high-density, next-generation electronics. Our HDI PCB layouts deliver compact, efficient circuits for complex applications.
  • Flexible & Rigid-Flex PCB Design: Adaps to any form factor, making it suitable for lightweight, durable solutions in wearable devices, IoT applications, and compact electronics.
  • LED PCB Board Design: Built for optimal thermal management, power efficiency, and long-lasting performance in various lighting applications.
  • Power Supply PCB Design: Ideal for AC-DC converters and high-power DC-DC applications, our designs ensure maximum thermal performance and reliability.
  • Automotive PCB Design: We offer automotive PCB design solutions that meet industry standards for reliability, durability, and safety in harsh environments. This includes ECU PCB design for advanced vehicle electronics.
  • Microwave PCB Design: Tailored for radar systems, satellite communications, and advanced wireless networks, we optimize PCB stack-ups to ensure signal integrity at extreme frequencies.

Learn how our designs align with KINGBROTHER’s printed circuit board manufacturing capabilities to ensure seamless fabrication.

What information is required to get a PCB design quote?

To provide an accurate quote, we need your design files (e.g., Gerber files) and a Bill of Materials (BOM) specifying component details.

Can you design a PCB from a schematic only?

Yes, we can develop a complete PCB layout from your schematic, ensuring it meets both performance and manufacturability requirements.

How do you ensure the confidentiality of my design files?

We protect your intellectual property with strict confidentiality protocols and Non-Disclosure Agreements (NDAs) to safeguard your designs.

How long does the PCB design process take?

Project timelines depend on design complexity and volume. Simple designs can be completed within a few days, while complex projects may take several weeks. For urgent needs, we offer quick-turn services—for example, a 2-layer PCB can be delivered in under 48 hours.

What is your typical PCB design and manufacturing process?

Our process includes:

  • Schematic Capture: Translating your design concepts into detailed schematics
  • Component Placement: Optimizing part locations for performance and reliability
  • Routing: Defining electrical connections for optimal signal flow
  • Fabrication Files: Generating files for manufacturing
  • Design Reviews: Conducting thorough pre-production evaluations

Can you handle high-frequency and RF PCB designs?

Yes, we specialize in high-frequency and RF designs, selecting suitable materials and applying layout techniques to ensure signal integrity for applications like 5G, radar, and satellite systems.

Do you conduct Design for Manufacturability (DFM) checks?

Yes, we perform DFM checks to optimize your PCB design for efficient manufacturing, identifying and resolving potential issues before production.

Do you assist with component sourcing?

Yes, we offer component sourcing services, leveraging our supplier network to find reliable and cost-effective components for your design while minimizing lead times.