PCB Assembly Services

PCB assembly is the process of placing and soldering electronic components onto a printed circuit board (PCB) to create a functional electronic device. This process uses techniques such as through-hole, surface-mount technology (SMT), or a combination of both (mixed technology).

Surface-Mount Technology (SMT): A fast, automated process where components are soldered directly onto the PCB’s surface. It is efficient and suitable for high-volume production.
Through-Hole Technology: Involves inserting component leads through pre-drilled holes in the PCB and soldering them on the reverse side. This method is slower but offers stronger mechanical bonds, making it ideal for heavy-duty applications.

SMT (Surface-Mount Technology) involves mounting components directly onto a PCB, while SMD (Surface-Mount Device) refers to the components themselves. SMT enables efficient mass production, while SMDs allow for smaller, high-density circuit designs with enhanced performance.

PCB design is the blueprint for the assembly process, providing a schematic layout that specifies component placement, electrical pathways, and design rules. Assembly brings the design to life by placing and soldering components onto the board based on the design specifications.

We ensure top-quality PCB assembly with ISO9001, ISO14001, IATF16949, ISO13485, and ISO17025 compliance. Our process includes AOI for defect detection, X-ray for BGA solder verification, conformal coating for protection, and ICT to ensure flawless functionality.

Yes, we provide full turnkey services, managing the entire production process from component sourcing and procurement to assembly and quality testing. This allows clients to focus on their designs while we handle manufacturing and logistics. Learn how our turnkey services integrate with Kingbrother’s printed circuit board solutions for end-to-end manufacturing.

Yes, we offer rapid PCB assembly services for urgent projects. For instance, a 4-layer PCB that usually takes 6 days to produce can be completed in less than 72 hours with our quick-turn service.

Yes, we offer consigned assembly services where you can provide your components. Please ensure all parts are labeled and accompanied by a detailed Bill of Materials (BOM).

We assemble a wide range of PCBs, including single-sided, double-sided, multilayer, flexible, and rigid-flex PCBs, to meet the demands of diverse applications, from consumer electronics to industrial equipment.

Yes, we provide comprehensive testing and inspection services, including:

• First Article Inspection
• Solder Paste Inspection
• Automated Optical Inspection(AOl)
• Visual Inspection
• X-ray Inspection for BGA
• Incoming Quality Control
• In-Process Quality Control
• Quality Assurance
• In-Circuit Testing (lCT)
• Functional Testing (FCT)
• Open/short Testing
• Flying Probe Testing

Our PCB Design Services cover a wide range of industries, including power, automotive, telecommunications, healthcare, and industrial automation. We specialize in designing single-layer, multi-layer, and high-density interconnect (HDI) PCBs. Whether you need rigid, flexible, rigid-flex, or Metal Core PCBs, we provide innovative and cost-effective solutions to meet your specific project requirements.

• AI PCB Design – Our AI PCB design services focus on creating high-performance PCBs optimized for artificial intelligence applications, ensuring efficient data processing, power management, and thermal control for machine learning systems.
• Automotive PCB Design (including ECU PCB Design) – We design automotive PCBs that meet the stringent demands of vehicle electronics, including ECU PCB design, for enhanced performance, safety, and compliance with automotive industry standards.
• Microwave PCB Design – Our microwave PCB design services deliver high-frequency solutions for radar, satellite communications, and advanced RF applications, ensuring minimal signal loss and optimized impedance matching.
• RFID PCB Antenna Design – We specialize in RFID PCB antenna design, providing customized solutions for secure and efficient wireless communication in industries such as logistics, healthcare, and retail.
• Wearable & IoT PCB Design – Our wearable and IoT PCB design services cater to compact, power-efficient, and flexible PCB solutions that integrate seamlessly into smart devices, enabling enhanced connectivity and real-time data exchange.

KINGBROTHER offers PCBs suited for various industry sectors, including industrial control, medical, military, communication technology, power supply, automotive electronics, and new energy.

• Medical PCBA Application – High-precision PCB assembly for imaging systems, diagnostics, patient monitoring, and implantable devices, compliant with ISO 13485 and FDA regulations for superior reliability.
• Telecom PCBA Application – Optimized for 5G infrastructure, networking, RF modules, and fiber optic devices, ensuring high-speed performance with minimal interference.
• Aerospace PCBA Application – Engineered for avionics, satellite communications, radar, and space exploration, built with high-reliability materials and compliant with AS9100 and MIL-PRF-31032 standards.
• Industrial PCBA Application – Designed for manufacturing, process control, and heavy machinery, built to withstand high voltage, thermal fluctuations, and mechanical stress for long-term durability
• Automotive PCBA Application – Manufactured to IATF 16949 standards, ensuring thermal resistance, vibration tolerance, and reliability for modern vehicle electronics, including ECU and ADAS systems.